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august 29, 2014 - Opel

Opel - Tools from 3D Printer Make Car Manufacturing Easier at Opel

- Rüsselsheim’s Virtual Engineering Team exploits potential of 3D printing
- 40 assembly tools from 3D printer to be used in production of ADAM ROCKS
- Leading role in 3D printing within GM Group

For some, it may still seem like a long way off, but it’s already part of everyday life at Opel: assembly tools produced by a 3D printer are an increasingly important part of the production process. A six-strong team led by Virtual Simulation Engineer Sascha Holl prints plastic assembly tools in Rüsselsheim which are used in Opel manufacturing plants across Europe.

Cheaper and quicker to produce, these tools are being used at Eisenach for the assembly of the ADAM and its new ADAM ROCKS stablemate. And this is just the beginning – Opel experts predict the use of tools from a 3D printer will continue to grow. “In the future, more and more 3D assembly tools will be integrated into the production process,” says Sascha Holl.

For production of the ADAM ROCKS, to be launched in September, the Eisenach carmakers use an assembly jig – a specific, fixed frame – made by a 3D printer to produce the vehicle name logotype on the side window. And for the windshield, a 3D-printed inlet guide is also used to simplify the mounting process and help ensure a precise alignment. Other tools from the printer are used to fasten the chrome step plate on ADAM ROCKS door openings and install the standard Swing Top canvas roof. Around 40 such assembly aids and jigs are used in Eisenach...

(more info downloading press release and photos)

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